Five roads of the future – cutting transport costs

Advances in road design and construction will deliver cost savings

In the past 50 years there have been huge advancements in the automobile industry but the roads we drive on remain nearly unchanged. As cars get smarter so too should the infrastructure that supports them.

Our planet is covered in roads. And by 2050 our global network of highways is projected to increase by 60%. 7659 Volvo Construction Equipment takes a look at possible technologies for the roads of the future, looking at some innovations and finding out how design, materials and use could adapt in the years to come

Plastic Roads

Concrete production contributes to 8% of global CO2 emissions according to the WWF. It is made from quarried aggregates – such as limestone, granite or sand – bound with cement, bitumen (asphalt) or other agents. But what if these finite resources were replaced with industry biproducts, such as plastic? India has been filling potholes using plastic as a binder on a small scale for years. UK engineer Toby McCartney has even developed a way to turn recycled plastic into pellets that can be added to asphalt to decrease the use of binders. This requires 3-10kg of recycled plastic/tonne of paved asphalt. The process makes the road considerably stronger and last much longer than traditional material. Cumbria in the UK adopted this for all new roadways. But using plastic in this way can have its drawbacks. As roads break down, small micro particles of plastic are released into the surrounding environment and can have detrimental impacts on wildlife and human health.

Jigsaw Roads

Dutch company KWS partnered with Wavin and Total to develop PlasticRoad – a prefabricated, modular roadway made from recycled plastic. The modular fitted pieces make it 70% faster to build whilst the plastic hollow design makes it four times lighter than asphalt. The hollow design also allows for pipes and cables to be installed without extensive digging and has the capacity to store excess water during storms and floods. The trial phase began in the third quarter of 2018 with the opening of a bike path in the Netherlands.

Glowing Roads

With the huge advancements in technology in the car industry, it is important to note the role road markings already play in modern vehicles. Many cars with autopilot functions rely on these markings to help centre the vehicle on the road. In bad weather conditions or in low light it can be hard for both car and driver to see the markings, but this could all soon change.

On a small stretch of road in the Netherlands, street lights have been replaced with glow in the dark lines which guide drivers. This simple but effective innovation was dreamed up by designer Daan Roosegaarde. During the day these fluorescent strips absorb sunlight and at night this light is emitted back out again. Replacing street lights – especially on less travelled roads – provides a sustainable solution without jeopardising the driver’s safety. Roosegaarde is also looking to create road warning marks out of temperature sensitive paint. The margins will illuminate when triggered by a drop-in temperature, for example, warning drivers of icy patches on the road ahead. Similar technology is being incorporated into asphalt to create glowing cycle paths and small stretches of path, this could be a common sight for evening commuters in the future.

Self-healing Roads

The UK alone spent £40 billion/year on the repair and maintenance of existing, mainly concrete, structures. This contributed significantly to CO2 emissions from cement manufacturing. But what if concrete could literally heal itself? Self-healing materials were voted one of the top ten emerging technologies by the World Economic Forum. Previously this technology was only really explored by the aerospace industry, but its potential widespread use in the concrete construction industry has driven more extensive research.

In 2013, researchers at the Universities of Bath, Cardiff and Cambridge joined forces to create a new generation of ‘smart’ concrete and other cement-based construction materials. As part of the project, researchers are developing a concrete mix that contains bacteria encompassed in microcapsules, which will germinate when water enters a crack in the concrete. This then produces limestone (calcite), plugging the crack before water and oxygen corrode the steel reinforcement below. Self-healing concrete is estimated to reduce lifetime costs by up to 50%. The same concept is being used in asphalt where microscopic capsules containing rejuvenator can be used to enhance the self-healing capability of the material.

Electrified Roads About 60% of carbon pollution from the transportation sector comes from passenger vehicles. Electrifying all of these with renewably generated, zero-carbon electricity could have a huge impact on reducing carbon emissions. However, the big issue with electric vehicles at present is the time they take to charge. Electric cars like the Tesla Model S can travel over 400km on a single charge, but recharging can take up to 25 hours. But research is being done into electrified roads which would allow electric vehicle drivers to charge on-the-go. Some research is looking into wireless charging while others are looking into cable contact charging where cars will charge by maintaining contact with charging coils on the road. Early models suggest that installing charging coils in 10% roadways could extend the driving range of electric vehicles from an average of 94-480km.